Five-Axis Gantry Grinding Machine (WZHJ-3000)
Five-Axis Gantry Grinding Machine (WZHJ-3000)
Main Features:
1、Designed specifically for 3D grinding, suitable for grinding various irregular-shaped workpieces, especially ideal for post-weld grinding of sheet metal enclosures.
2、Equipped with five-axis linkage grinding capability. The force-controlled floating grinding head ensures smooth transitions.
3、After programming, only one general worker is required for loading and unloading. No professional skills are needed, reducing labor intensity by 80%.
4、The five-axis gantry motion system, combined with our self-developed force-controlled grinding module, enables high-precision flexible grinding and significantly extends the service life of the five-axis gantry system.
5、Features an independent tool magazine supporting automatic (or manual) tool changing, allowing for uninterrupted replacement of grinding consumables.
Addressing Customer Pain Points:
1、Traditional grinding relies heavily on skilled workers, resulting in high costs and inconsistent quality:
This machine achieves fully automated five-axis programmed grinding, digitizing and standardizing process parameters. It completely eliminates dependence on skilled workers and ensures highly consistent grinding quality across batches.
2、Difficulty in achieving uniform grinding on complex surfaces and welds:
Designed specifically for 3D irregular workpieces and sheet metal welds, it incorporates a force-controlled floating grinding head that adapts in real-time to surface variations. This effectively prevents over-grinding or missed spots, ensuring smooth transitions on complex contours.
3、Excessive grinding dust and poor working environments, impacting equipment lifespan and worker health:
The machine can be integrated with a dust collection and filtration system (optional), significantly improving the working environment. Key components feature dust-proof designs, extending the system's service life to ≥5000 hours.
4、Frequent consumable changes hinder production efficiency:
Equipped with an independent tool magazine, it supports automatic or manual quick tool changes, enabling uninterrupted replacement of grinding wheels, discs, and other consumables during operation. This greatly enhances overall equipment utilization and production continuity.
5、Rigid grinding easily damages workpiece surfaces:
Utilizing a high-precision force control module, it achieves constant-force grinding with flexible contact on the workpiece surface, avoiding scratches, deformation, or over-grinding caused by traditional rigid grinding methods.
6、Complex programming and lengthy debugging cycles:
The machine comes with a user-friendly offline programming system that supports direct import of 3D models and path simulation. This substantially reduces program debugging and optimization time, accelerating the introduction of new products.