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Article 2: Company News | Beijing Steelcnc., Ltd. Successfully Delivered the 100th Set of Robot Grinding Workstations to Help a Home Appliance Industry Giant Realize Production Line Upgrade

Abstract:

This article demonstrates the company's strength through specific successful cases, and reflects its technical advantages and service capabilities by solving practical problems for customers.

Text:

Recently, [Please insert your company name here] successfully delivered the 100th set of robot automated grinding workstations to a well-known domestic home appliance enterprise. The smooth commissioning of this project marks that our technical application in the white home appliance field has stepped onto a new level, and once again confirms the market's high recognition of our solutions.

Customer's Challenge: The Grinding Difficulty of High-end Stainless Steel Sinks

The customer mainly produces high-end stainless steel sinks and kitchenware. The surface of its products needs to undergo wire drawing or mirror treatment, which has extremely high requirements for the uniformity and glossiness of grinding. Previously, they completely relied on skilled technicians for manual grinding, facing the following problems:

- Long training cycle for new employees and shortage of skilled technicians.

- Uneven texture of manual wire drawing, affecting the high-end positioning of products.

- Serious dust pollution and high employee turnover rate.

Our Solution: Customized Robot Grinding Unit

In response to the customer's pain points, we set up a special technical team to conduct in-depth research in the workshop, and finally provided a complete turnkey solution:

- Core equipment: High-precision six-axis robots are adopted, which have high rigidity and operational stability.

- The key to "touch": Equipped with our patented active force-controlled grinding head, which can sense and adjust the pressure on the workpiece in real time, perfectly simulating the "hand feeling" of experienced masters. Even in the face of slight deformation, it can ensure constant grinding force.

- "Vision" system: Integrated with a 3D visual positioning system, which can automatically identify the placement position of the sink without expensive precise positioning tooling, greatly reducing the customer's hardware cost.

- Intelligent software: Using our independently developed offline programming and process software, only by importing the 3D model of the workpiece, the optimal grinding path can be automatically generated, which greatly shortens the programming and product change time.

Project Achievements: Value Improvement Exceeding Expectations

- Efficiency improvement: The grinding time per piece is reduced by 35%, and the production capacity is greatly increased.

- Quality leap: The product yield rate has increased from 85% to over 99.5%, and the surface quality is completely uniform, enhancing the high-end image of the brand.

- Cost optimization: The "one person monitoring multiple machines" mode is realized, the direct labor cost is reduced by 70%, and the investment is expected to be recovered within 1.5 years.

- Social responsibility: Workers are completely freed from dust and noise, the working environment is improved, and the social responsibility of the enterprise is reflected.

Conclusion:

The delivery of the 100th system is a milestone and a new starting point. We will continue to deepen the grinding and polishing processes in various industries, and use more intelligent and flexible automated solutions to create tangible value for customers and jointly promote the process of "Made in China 2.0".